Burst Beads Manufacturer — Private Label Burst Bead Supplements
Burst beads are small spherical beads with a soft liquid or gel core that releases flavor and actives the moment they are bitten. We manufacture burst beads for private label and OEM/ODM projects in cGMP-NSF certified facilities — with custom flavors, colors and fillings, MOQ from 300 bottles, free samples and export-ready documentation.
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What are burst beads?
Burst beads are produced by forming a liquid or gel center inside a thin, elastic shell. Instead of a chew that is uniform all the way through, the bead delivers a sudden release of flavor or active content — a format that works well for products where mouthfeel and taste experience drive repeat purchase.
Typical bead diameters range from 2 mm to 8 mm. The shell can be made with pectin, starch or alginate systems, so vegetarian and gelatin-free options are available depending on your market and label requirements.
Why brands choose burst beads
- Taste masking — oils, extracts and actives with strong flavor can be sealed inside the core
- Distinctive experience — a format consumers notice, useful for differentiating a crowded shelf
- Format flexibility — combine several colors or flavors in one pack for variety and gifting
- Portable — no water needed, easy to carry, suitable for on-the-go wellness products
- Vegetarian options — pectin and starch shell systems instead of gelatin
Our burst bead capabilities
| Item | Options |
|---|---|
| Bead size | 2–8 mm (customisable) |
| Shell system | Pectin / modified starch / alginate (vegetarian available) |
| Core fill | Oil-based, emulsion, gel or powder-suspension cores |
| Flavor & color | Custom natural or nature-identical flavors and colors |
| Coating | Wax or thin film for reduced stickiness and improved stability |
| Packaging | Jars, pouches, single-serve sachets, bulk drums |
Typical applications
Burst beads are commonly used for omega-3 and other oils, herbal and botanical extracts, vitamin and mineral blends, caffeine and energy products, collagen and beauty-from-within concepts, and children’s supplement lines where taste acceptance matters.
MOQ, samples & lead time
- MOQ from 300 bottles per SKU — suitable for pilot launches before scaling
- Free samples for approved formulations; sampling for custom development is quoted separately
- Typical production lead time: 15–25 days after sample approval (depending on filling and packaging)
- Quotes issued within 24 hours with MOQ, lead time and packaging options
Quality & compliance
- Production in cGMP-NSF certified, FDA-registered facilities
- HALAL certified production lines, plus BRCGS, HACCP and ISO 22000 systems
- Incoming material identity testing, in-process controls and finished-product Certificate of Analysis
- Heavy metals, microbiology and stability testing available on request
- Retained samples and batch traceability for every production run
- Labeling support for US, EU and GCC market requirements
Frequently asked questions
Can burst beads be made without gelatin?
Yes — we use pectin, modified starch and alginate shell systems, so vegetarian and gelatin-free options are available.
Can you seal oil-based actives inside the bead?
Yes. Oil, emulsion and gel cores can be encapsulated, which also helps mask strong flavors.
What is the minimum order quantity?
From 300 bottles per SKU, with tiered pricing for larger volumes.
How long does development take?
Concept and sampling are usually completed in 2–4 weeks; production runs 15–25 days after sample approval.
Can you ship to my market?
Yes — we support China direct shipping, US warehouse fulfillment with 2–4 day domestic delivery, and Amazon FBA prep.
Start your burst bead project
Send your requirements — bead size, flavor direction, actives and packaging — and we will reply with a quote, MOQ and lead time within 24 hours.
Related supplement formats we manufacture
- Plant-based Softgels
- Chewable Gel Pastilles
- Nutrient Microspheres
- Enteric-coated Gummies
- Liquid Emulsion Supplements
- Gummy Manufacturing
- Capsule Manufacturing
- Softgel Manufacturing
- Tablet Manufacturing
- Powder Manufacturing
- Liquid Supplement Manufacturing